How to choose a wire rope pressing machine with reliable quality?
Zunzz Machines Expert Tip: When choosing a Wire Rope pressing Machines, consider the machine’s construction, component quality, pressure system, and price. A sturdy frame or wrapped design with high-quality steel ensures durability.
Here’s a brief summary of the main points:
Structural Materials : Whether it’s a cast, frame, or wrapped style machine, the quality of structural materials is crucial. Machines made from low-quality materials or from non-major steel mills may not last. However, good quality steel can last a lifetime. Cast materials are generally less reliable, while wrapped styles tend to be more compact for the same specifications, and frame styles are typically the most reliable with the longest lifespan.
Pump Station Components: Reliable components in the pump station system, including the oil pump, motor, and electrical parts, should come from reputable manufacturers. Using non-certified components can lead to high failure rates. This pump station is the “heart” of the swaging machine, so quality here is essential.
Cylinder Quality: The press capacity and true lifespan of a swaging machine depend heavily on the quality of the cylinder. Material and machining quality are key, along with high-quality seals, preferably imported. For machines used in small-scale, high-volume production, German-made cylinders, although pricier, offer superior stability compared to domestic options.
System Pressure: Before purchasing, if the machine’s capacity is under 1000 tons, try to avoid ultra-high pressure systems (63MPa). Excessive internal pressure can cause high oil temperatures, reducing the lifespan of seals throughout the hydraulic system, increasing noise, and making it difficult to find replacement parts locally. Large-capacity machines are less affected by this due to lower compression frequencies, but it’s still wise to consider this factor!
We at Zunzz Machinery offer a variety of wire rope swaging machines to meet your needs. As a company with more than 30 years of professional production experience, we have accumulated a wealth of knowledge and technology in the field of wire rope swaving machines.
